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Johnsen Ultravac Inc.

Benchcooler


Black Body System
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Beam Line Components

Benchcooler
The Benchcooler is an ultra high vacuum (UHV) system and its purpose is to test satellite components such as infra red (IR) sensors under space conditions that is at ultra high vacuum base pressure and at temperatures below 90° K.

The Benchcooler is mounted on an optical table (not shown) to keep vibration to a minimum and is suitable for a class 100,000 clean room environment.

The system is designed to operate non-stop as required by the quality assurance protocol of the component to be tested.

The ultra high vacuum chamber is evacuated by a set of two (2) turbo molecular pumps, each turbo molecular pump is backed by an oil free scroll pump.

The turbo pumps are mounted at opposite ends of the vacuum chamber. Low vibration uhv gate valves isolate the chamber in case of power failure. In the unlikely event that one pump would fail prematurely the second pump has sufficient pumping capacity to maintain uhv base pressure.

A closed cycle two stage cryostat is mounted on top of the chamber. It is used to cool down the satellite components through non contact means. The helium compressor is cooled by two closed loop chillers. Each chiller is backed by 50 gallon water reservoir.

The Benchcooler frame, cable management system and chamber mounting arrangements allow 6 axis of motions without compromising the alignment, parallelism and cooling performance, and to accommodate multiple test set-ups of different shaped satellite components.
Diagnostic equipment includes a residual gas analyzer, 1-100 amu. Vacuum base pressure is measured by a multi gauge controller, Pirani and combination (cold cathode and Pirani) gauges.

The operation of the Benchcooler is automated through a dual PC/PLC based system installed on site and from a remote location. The process control system includes data acquisition, data logging, continuous display of temperature and vacuum pressure, status of vacuum hardware and generation of documents.

Detailed specifications and performance data available on request.
The system is modular in design and can be adapted to suit exact requirements

Black Body System
Available for use as a fixed cold target at 80° K or variable target, at 180° K – 360° K.

The possibility to control to +/- 0.1° K is inherent in the mechanical and thermodynamic design ultimate control quality will be determined by the availability of stable and accurate temperature sensors and controllers.
Guaranteed active area 16” square – other sizes on request.

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